MANUFACTURING PLANTS

Fixed Asset Management for
Plants & Multi-Facility Ops

Track plant machinery, production equipment, tools, IT assets, and infrastructure across multiple factories — with AMC management, repair workflows, and Companies Act depreciation.

Shop FloorLine Tracking
AMC & RepairsExpiry Alerts
Gate PassesRGP & NRGP
Cost AuditSchedule II
Multi-Plant Shop Floor Tracking QR & Rugged Metal RFID Cost Audit Reconciliation
Automotive Component Works — Pune Plant
Active Shop Floor · Live
Plant Assets18,420
Operational17,650
In Maint.580
AMC Due190
Equipment Class Split
18,420Machines
CNC 40%
Motors 25%
Tools 20%
Plant IT 15%
Production Line Uptime
Unit 1 Machining98.6%
Unit 2 Stamping96.2%
Unit 3 Assembly99.1%
Unit 4 Tool Room94.5%
All Plant Lines Linked to Maintenance Register
Maintenance: AMC Contract ActiveAudit: Companies Act Sched II Compliant
50+ Industrial Clients · 25,000+ Assets
Manufacturing Asset Challenges

What goes wrong when manufacturing companies manage assets without a system

In a plant with hundreds of machines and thousands of tools, informal asset management creates operational and financial problems that compound over time.

Depreciation Mismatch

Plant machinery is depreciated incorrectly because register is outdated

Plant assets are added, transferred between production lines, moved to other facilities, or retired — and none of it gets updated in the fixed asset register promptly. Year-end, CAs find machines fully depreciated that are still in use, and newly purchased equipment uncapitalised.

AMC Contract Leak

AMC contracts expire without anyone noticing

A CNC machine goes out of AMC coverage in March. Nobody notices until it breaks down in August. The repair without AMC costs five times what renewal would have cost. Unnoticed lapses become a significant annual cost leakage.

Untracked Repairs

Machinery sent for repair has no tracking after leaving plant

An asset leaves the plant for external repair. There is no formal record of when it left, which vendor received it, or expected return date. Maintenance teams scramble to reconstruct records from old emails and vendor invoices.

Inter-Plant Discrepancy

Inter-plant asset transfers create register discrepancies

A forklift is moved from Plant A to Plant B for a month. It never moves back. Plant A's register still shows it while Plant B has never added it. Physical verification at both plants creates confusion and statutory audit flags.

Cost Audit Delays

Cost audit requires data that nobody can produce quickly

The cost auditor requires the plant-wise fixed asset register, depreciation schedule, asset utilisation data, and maintenance cost per asset. Compiling from ERP, Excel, and workshop notes takes weeks and remains incomplete.

Gate Pass Dispute

Gate passes for outward movement are paper-based and untracked

When assets leave the factory on paper gate passes, they get filed and forgotten. When a dispute arises six months later about whether an asset was returned, nobody can find the paper gate pass.

How AssetsTrak Solves Manufacturing Asset Problems

Every module your plant and finance teams need

AssetsTrak covers the full asset lifecycle for manufacturing operations — from capital purchase to scrap disposal.

Plant Operations

Plant-wise, Shop Floor & Machine-level Register

Organise your asset register by plant, shop floor, production line, cost centre, and machine number. Drill from a company-wide view down to a single machine's complete record with purchase, AMC, and depreciation history.

Preventive AMC

AMC Expiry Tracking & Renewal Alerts

Every asset can have its AMC contract details — vendor, start date, end date, scope, and cost — attached and tracked. The system alerts the relevant manager before AMC expiry so renewals are proactive.

Repair Workflow

Repair Send-out & Return Workflow

Create formal repair records: vendor name, send-out date, reason, expected return date, and estimated cost. The asset is flagged as "Under Repair" in the register and tracked until return with condition notes.

Gate Pass Automation

Returnable & Non-Returnable Gate Passes

Generate digital gate passes directly for any outward asset movement. Returnable gate passes track expected return dates and alert on overdue returns, replacing unsearchable paper slips.

Cost Compliance

Companies Act Schedule II Depreciation

Apply exact depreciation rates from Schedule II of the Companies Act, 2013 across plant machinery, electrical installations, factory buildings, and vehicles using WDV or SLM methods.

Barcode & RFID

QR Code & Rugged RFID Rapid Verification

Affix durable QR code or metallic RFID labels to all plant assets. Maintenance staff and security scan with the mobile app to verify assets or report defects directly from the shop floor.

A Real Manufacturing Scenario

How AssetsTrak handles a CNC machine repair and return at a plant

Without AssetsTrak — Informal Tracking

Spreadsheet Chaos & Missing Documentation

A CNC machine makes unusual noise. The supervisor calls the vendor who collects it on a paper challan. Six weeks later, the cost auditor asks for the repair register — which assets went out, when, to which vendor, at what cost, and when they returned. The supervisor reconstructs from memory. Two assets are missing from the record and an audit query is raised.

With AssetsTrak — Structured Process

Mobile QR Scan & Automated Audit Trail

The supervisor scans the CNC machine's QR code from the shop floor using the mobile app, selects "Send for Repair," enters vendor details, and generates a digital gate pass. When returned, a scan marks it "Returned" with condition notes and service invoices attached. Cost auditor receives a pristine digital audit trail in 1 click.

Compliance requirements for Indian manufacturing companies

AssetsTrak directly addresses the reporting and documentation requirements that manufacturing companies face during statutory audit, cost audit, and factory inspections.

Companies Act Schedule IICost Audit RequirementsCARO 2020 ComplianceIncome Tax Block AssetsFactory Act RecordsInsurance Valuation
Manufacturing FAQ

Questions manufacturing teams ask about AssetsTrak

Yes. AssetsTrak's location hierarchy supports unlimited locations and sub-locations under one company account. You can have Plant A in Pune, Plant B in Nashik, and a Head Office in Mumbai — all in one register. Each plant manager sees only their plant's assets while corporate leaders view consolidated reports.
Yes. AssetsTrak has dedicated modules for both returnable gate passes (for external repairs, temporary testing, or calibration) and non-returnable gate passes (for scrap or permanent transfers), complete with overdue alerts and custodian sign-offs.
Yes. The AssetsTrak mobile app (Android and iOS) works on the shop floor even in areas with low connectivity using offline sync. Staff can scan asset QR codes, log maintenance, check AMC dates, and attach photos.

See AssetsTrak for your manufacturing operations

We'll show you a live demo configured for manufacturing — plant-wise register, AMC tracking, repair workflow, and cost audit reports.